Bi-Modal Control of Vacuum-Powered Soft Pneumatic Actuators with Embedded Liquid Metal-Based Strain Sensitive Skin

Soft robotic systems are composed of active and passively deformable structures which are intrinsically compliant, flexible, and elastic. Although these features offer benefits of adaptability, robustness, and safety, controlling these types of robots is a significant challenge, in part from the difficulty of obtaining feedback from sensors which provide state information without hindering the advantageous material properties which grant these systems their unique mechanical behavior. We demonstrate here the first integration of a flexible, stretchable, liquid metal-based strain sensor with vacuum powered soft pneumatic actuators (V-SPAs) for simultaneous controlled feedback of the soft actuators as well as user input and soft robotic device interaction. The soft sensors which are encapsulated within a Polydimethylsiloxane (PDMS) membrane are directly embedded in the outer body skin of the soft actuators, and can be used to correlate the deformation of the body under vacuum actuation to overall actuator strain or to detect external disturbances. This information is used to compute and control the angle of a rotational 3-DoF actuator module, as well as detect implicit user input control signals by direct interaction without the need for an external control interface. The dual use of embedded sensing shown in this work provides a fundamental strategy for soft collaborative robot applications

Gallium‐Based Thin Films for Wearable Human Motion Sensors

Wearable electronic circuits based on the films of gallium and its alloys offer promising implementations in health monitoring and gaming sensing applications. However, the complex rheology of liquid metals makes it challenging to manufacture thin gallium‐based devices with reliable, reproducible, and stable properties over time. Herein, the surface coating and topography of silicone substrates are engineered to enable precisely defined, micrometer‐thick liquid metal patterns over large (>10 cm2) surface areas, and high design versatility. Control over the film microstructure meets manufacturing conditions that enable gallium films with a precise, repeatable, and durable electromechanical performance. The robustness and applicability of this technology in a virtual‐reality scenario is demonstrated by implementing thin, soft, and stretchable gallium‐based sensors to accurately monitor human hand kinematics